Skip To Content

Sheet Metal Deburring Solutions

deburring before and after view of metal

Deburring is a crucial component of the manufacturing process that enhances the product’s final quality by eliminating sharp edges from the surface of a workpiece created by the initial machining phases. Apex Machine Group manufactures custom wet and dry metal finishing equipment that effectively removes unwanted burrs created in the machining process.

What Are Burrs?

During manufacturing, metal parts can undergo many processes such as stamping, grinding, turning, engraving, plasma cutting, blanking, and milling to shape them into the desired form. These processes often leave metal ridges or protrusions, known as burrs, on the finished product. Deburring is the method used to remove these imperfections from the component. There are three common types of burrs:

  • Rollover Burrs
    These common burrs look like small curls of metal protruding from the component.
  • Poisson Burrs
    This type of burr accumulates at the end of the part and extends sideways.
  • Breakout Burrs
    Breakout burrs swell upward from the workpiece, causing it to appear as if the burr is breaking out from the surface.

Burrs can affect the quality, functionality, effectiveness, longevity, and safety of your machining parts. Failure to remove burrs can cause several problems such as improper fit and assembly of parts, reduced part life due to corrosion and stress, safety hazards, and reduced aesthetics. Deburring helps eliminate the many risks posed by burrs, ensuring your metal products have smooth, high-quality, burr-free finishes.

What Is Deburring?

Deburring is the method used to remove imperfections from the component. It helps eliminate the many risks posed by burrs, ensuring your metal products have high-quality, smooth finishes. There are several deburring methods to choose from — all of which depend on the material, size and location of the burrs, cost, and product volume.

Below are some common deburring processes:

With this method, experienced technicians remove burrs by hand. It is ideal for low-volume production runs and smaller parts.

This is the most common technique used for high-volume runs and delicate and intricate parts. It can involve dry or wet processes and requires various equipment, from drag finishing machines and rotary vibrators to continuous flow installations.

This method scrubs burrs off with a special abrasive brush. It is suitable for both simple and complex pieces and is compatible with automation.

This process is performed by a deburring machine that grinds or sands the burr off to achieve high-quality finishes faster and more efficiently.

This method uses electricity, chemicals (salt or glycol solution), and an electrode to remove burrs without impacting the surrounding material. It is used to process extremely challenging metals, small metal parts, hard-to-reach burrs, and precision work.

The Importance of Deburring

Deburring is an essential finishing process to ensure a high-quality end component with maximal working life potential. The benefits of deburring are evident and include the following:

  • Safer material handling and increased safety
  • Higher quality products
  • Increased efficiency
  • Saves money
  • Flexibility
  • User friendly

Why Automate Your Deburring Process?

Automated deburring machines offer manufacturing facilities a significant edge over manual methods. CNC deburring machines for sheet metal are equipped to handle higher volumes of parts while maintaining precision and speed. This allows for faster production cycles, higher quality and consistency, which results in an increase in productivity and profitability.

Deburring is considered a potentially hazardous task. Using CNC machines will allow you to reduce the risk of injuries with reduced manual intervention and relocate skilled workers to more critical processes.

The Apex Machine Group Solution: Single-Pass Deburring Configured for Your Parts

Apex Machine Group is your trusted deburring machine manufacturer. We provide businesses across different industries with efficient and precise sheet metal deburring equipment tailored to their applications.

When you partner with us, our team will analyze your processing needs and provide a custom solution, whether you work with high-volume batches, small parts or large metal sheets. Our all-in-one machines can be equipped to perform multiple processes in a single pass, saving more time and resources while providing quality results.

Our Deburring Technology

We provide a wide range of precision deburring solutions. Our units support up to four interchangeable heads, allowing the combination of oscillating discs, rotating brushes and abrasive belts for optimal deburring. They can be configured to meet your part size, production level, material type and required aesthetics.

Our efficient deburring lineup can process a wide range of materials. We can configure our machines to remove challenging burrs from stainless steel, treat lightweight aluminum sheets or process small flat copper parts.

Solutions for Every Industry

Apex Machine Group provides custom deburring machines to businesses across the United States and Canada. Our application specialists have decades of industry experience and take the time to understand the needs of each operation to provide tailored solutions. Some of the industries we serve include:

  • Aerospace
    Deburring machines are critical for aerospace manufacturing, removing imperfections that could compromise the structural integrity and performance of aircraft components.
  • Automotive
    Automotive part manufacture requires consistent, quality deburring to meet strict final assembly tolerances. Automated deburring units ensure consistent, even deburring to achieve stronger welds.
  • Medical
    Automated deburring machines enhance the quality of medical products, including critical devices and implants. They remove imperfections to ensure compliance with strict regulations, achieve biocompatibility and prevent potential harm from sharp edges.

Why Choose Apex Machine Group for Your Metal Sheet Deburring Needs?

Apex Machine Group is a leading manufacturer of high-quality abrasive sanding machines and supplies. We have been in business since 2010, providing robust machines engineered for durability and consistent performance. Our machines help you reduce costs, minimize unplanned downtime and reduce the need for manual labor.

Deburring Machines From Apex

Deburring helps produce high-quality parts that are safe and aesthetically pleasing while saving you money, reducing product waste, and increasing the part’s lifespan. At Apex Machine Group, we specialize in providing wet and dry deburring machines that can be outfitted with various working heads, belts, rotating brushes, and oscillating disks to match your unique application requirements. Contact us today for more information about our deburring machines.

Looking for Options? Let Us Show You What Apex Can Do

Download Brochure Send Us Your Samples